Modular Crude Oil Refinery with capacity of 6,000 BPD, complete with 3,000 BPD Catalytic Reformer/Hydrotreater can be designed to produce Unleaded Gasoline, Diesel, Kerosene/Aviation Fuel and Fuel Oil. The Plant can also be expanded to 12,000BPD, complete with Stabilizer Tower.
The Modular Refinery can be configured to process Crude Oils with API Gravity of 20°- 42.8°, with typical products yield as follows:
| Off-gas | IBD to 60 | deg.F yield wt.%: 1.7% (102 BPD) |
| Unleaded Gasoline | 60 to 350 | deg.F yield wt.%: 22.7% (1362 BPD) |
| Kerosene (Jet) | 350 to 455 | deg.F. yield wt.%: 15.9% (954 BPD) |
| Diesel | 455 to 650 | deg.F. yield wt.%: 25.5% (1530 BPD) |
| Residual Fuel | +650 | deg.F. yield wt.%: 34.2% (2052 BPD) |
Equipment List of a 6,000 and 12,000BPD Modular Refinery Plants & Machinery include:
A. Plants & Machinery:
6,000BPD Crude Topping Unit (Distillation System)
Boiler System and Cooling Tower System and Stabilizer Tower
Blower System and Desalter System, 1 MW Power Generator System
Flare System and Air Compressor System, 3,000 BPD Catalytic Reformer/Hydrotreater
Pre-Engineered Steel Buildings – Administrative, Project & Auxiliary
Internal Piping Systems and 120,000bbl Tank farm with Piping and Loading Systems
Pipeline & Accessories, capable of constructing up to 10 km 6 inch dual Pipelines connecting the Refinery Tank Farm with Crude Oil Source (1 Pipeline to carry Crude Oil Feedstock and the other Refined Petroleum Products)
Water Treatment Systems & Lightning Protection Equipment
Ocean Freight and Transit Insurance, P&M Installation Costs and Spare Parts, etc.
B
. Local In-country Project Site Construction Components:
Site Survey & Clearing, Environmental Impact Assessment (EIA), Soil Boring, Topographical Survey, Borehole Construction, Water Analysis, Topsoil Stripping and Stockpiling (available size of land 15-20 Hectares)
Fencing, Erection of Site Office and General Site Engineering Design Construction
Right of Way (ROW) Survey of Pipeline Route to connect the Refinery’s Tank Farm to Crude Oil Terminal Source of up to10 km away
Construction of Pre-Engineered Project Buildings Foundations and Foundations for Equipment, Plants and Machinery
Layout and Construction of Tank Farm Foundations
Installation of Pre-Engineered Project Buildings
Local Engineering Costs
Total Project Cost – 6,000BPD, 120,000 bbl Tank Farm and 3,000BPD Catalytic Reformer/Hydrotreater, including cost of Installation, Training, and Start-up
$69.61 million.
To raise the capacity to 12,000BPD with the additions of 6,000BPD Distillation Unit, 120,000 Barrels Tank Farm and 3MW Power Generators, the combined cost is estimated at $159.7 million.
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